瓷砖抛光能耗仿真建模研究

系统仿真学报 ›› 2016, Vol. 28 ›› Issue (4): 765-771.

• 仿真建模理论与方法 • 下一篇

瓷砖抛光能耗仿真建模研究

杨海东¹, 郭承军², 李弘², 刘国胜³, 伍嘉文³

1.广东工业大学机电工程学院, 广州 510006;
2.广东工业大学应用数学学院, 广州 510520;
3.广东工业大学管理学院, 广州 510520

收稿日期:2014-11-13 修回日期:2015-02-21 出版日期:2016-04-08 发布日期:2020-07-02
作者简介:杨海东(1973-),男,湖南,博士后,教授,研究方向为低碳制造、绿色制造、智能制造等;郭承军(1972-),男,湖北,博士后,副教授,研究方向为泛函微分方程、Hamilton系统以及常微分方程理论及其应用。
基金资助:
国家自然科学基金(51475096)

Study of Model and Simulation on Ceramic Tile Polishing Energy Consumption

Yang Haidong¹, Guo Chengdun², Li Hong², Liu Guosheng³, Wu Jiawen³

1. School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006, China;
2. School of Applied Mathematics, Guangdong University of Technology, Guangzhou 510520, China;
3. School of Management, Guangdong University of Technology, Guangzhou 510520, China

Received:2014-11-13 Revised:2015-02-21 Online:2016-04-08 Published:2020-07-02

摘要/Abstract

摘要： 目前瓷砖抛光生产线存在过度抛光、能耗虚高等问题,亟须优化瓷砖抛光生产工艺以降低能耗。基于磨盘运动规律和Preston方程,建立瓷砖抛光材料去除公式及能耗模型,以仿真实验刻画瓷砖质量及能耗在抛光生产中的演变过程,研究了皮带传送速度、横梁摆动速度和磨盘转速等运动参数对过度抛光行为和能耗的影响。研究表明,瓷砖抛光的厚度方差是先下降后上升的过程,存在一组运动参数区间,使得达标能耗显著低于抛光过程的总能耗。

关键词: 瓷砖抛光, 仿真, 能耗, Preston方程

Abstract: Currently, there are many defects in the production line of ceramic polishing, such as over polishing and high energy consumption, so it is an urgent mission to optimize the technical processes in order to cut down the energy consumption. Material removal equations and energy usage model were established based on the kinematic mechanism process and Preston equation. Simulation experiments were done by the above equations and model, so as to depict the evolution in both quality and power consumption. The impact of transmission speed of belt, lateral swing speed, disc rotation speed and other kinematic parameters on over polishing and high energy consumption were studied. The results manifest that the quality of ceramic title shows a trend from rising to decline. Also, the standard of consumption is clearly below the total consumption in a set of interval for the kinematic parameters.

Key words: ceramic tile polishing, simulation, energy consumption, Preston equation

中图分类号:

TP391.9

杨海东, 郭承军, 李弘, 刘国胜, 伍嘉文. 瓷砖抛光能耗仿真建模研究[J]. 系统仿真学报, 2016, 28(4): 765-771.

Yang Haidong, Guo Chengdun, Li Hong, Liu Guosheng, Wu Jiawen. Study of Model and Simulation on Ceramic Tile Polishing Energy Consumption[J]. Journal of System Simulation, 2016, 28(4): 765-771.

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瓷砖抛光能耗仿真建模研究

Study of Model and Simulation on Ceramic Tile Polishing Energy Consumption

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