Research on Visual Inspection Algorithm of Crimping Appearance Defects for Wiring Harness Terminals

doi:10.16182/j.issn1004731x.joss.20-0984

Abstract

Abstract:

Aiming at the low efficiency and high missing rate of wiring harness terminals, an image detection method based on machine vision is proposed. The characteristic parameters of five typical defects in three main parts of wiring harness terminals are analyzed and defined. Tthe algorithms of extracting positioning datum, segmenting inspected-parts adaptively, extracting the defect features and calculating the characteristic parameters are designed respectively, and the defects criterions are given. The experimental results show that the algorithms are suitable for single defect and multi-class defects, both the miss detection rate and the false positiveness rate are low. The accuracy and real-time performance are high, and can meet the practical application requirements.

Key words: machine vision, image processing, wire harness, image segmentation, defect detection

CLC Number:

Bingan Yuan, Mingen Zhong, Jingxin Ni. Research on Visual Inspection Algorithm of Crimping Appearance Defects for Wiring Harness Terminals[J]. Journal of System Simulation, 2022, 34(5): 1152-1159.

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条件	缺陷类型
N<T_NA	芯线浅打
L<T_{L_AL}	芯线浅打
L>T_{L_AH}	芯线深打

条件	缺陷类型
N<T_NC	绝缘皮深打
L<T_{L_CL}	绝缘皮深打
L>T_{L_CH}	绝缘皮浅打

缺陷位置	样本数	检出数	误检数	漏检率%	误检率%	准确率%
仅A部	938	935	3	0.64	0.32	99.68
仅B部	1 110	1 106	0	0.36	0.00	100.00
仅C部	1 057	1 055	10	1.14	0.95	99.05
A部+B部	1 176	1 170	4	0.85	0.34	99.66
A部+C部	1 250	1 244	12	1.44	0.96	99.04
B部+C部	1 132	1 129	6	0.80	0.53	99.47
A部+B部+C部	1 537	1 532	14	1.24	0.91	99.09
综合	8 200	8 171	49	0.95	0.60	99.40

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