系统仿真学报 ›› 2016, Vol. 28 ›› Issue (4): 966-971.

• 仿真应用工程 • 上一篇    下一篇

基于局部模型的多阶段在线产品质量预测

李元1, 燕亚运1, 唐晓初2   

  1. 1.沈阳化工大学信息工程学院,辽宁 沈阳 110142;
    2.沈阳航空航天大学自动化学院,辽宁 沈阳 110136
  • 收稿日期:2014-12-13 修回日期:2015-02-15 出版日期:2016-04-08 发布日期:2020-07-02
  • 作者简介:李元(1964-),女,辽宁沈阳,教授,博士,研究方向为基于数据驱动复杂过程故障诊断;燕亚运(1990-),男,江苏泰州,硕士生,研究方向为质量预测与控制。
  • 基金资助:
    国家自然科学基金重大项目(61490701),国家自然科学基金(60774070, 61174119)

Online Product Quality Prediction for Multi-phase Based on Local Model

Li Yuan1, Yan Yayun1, Tang Xiaochu2   

  1. 1. College of Information Engineering, Shenyang University of Chemical Technology, Shenyang 110142, China;
    2. Shenyang Aerospace University, Automation College, Shenyang 110136, China
  • Received:2014-12-13 Revised:2015-02-15 Online:2016-04-08 Published:2020-07-02

摘要: 针对间歇过程产品质量离线预测精度不高的问题,提出了一种基于局部模型的多阶段在线预测产品质量方法。利用间歇过程的周期重复性,采用重复因子将间歇过程划分为稳定阶段和过渡阶段。对稳定阶段采用相同相位时间片建立最小二乘支持向量机(LSSVM)模型,过渡阶段采用扩散距离(Diffusion Distance)选取最优子集建立LSSVM模型,使得当前样本的稳定阶段和过渡阶段的属性能分别和历史数据集的稳定阶段和过渡阶段的属性相似,预测出不易测量的产品质量。通过在Pensim仿真平台青霉素发酵过程中的应用表明,与整体离线预测相比,基于局部模型的多阶段在线预测方法有更好的预测性能。

关键词: 重复因子, 多阶段, 扩散距离, 最小二乘支持向量机, 局部预测模型

Abstract: For offline quality prediction accuracy for batch process, an online prediction method for multi-phase product quality was proposed based on the local model. According to the repetitive cycle of batch process, batch process could be divided into stable phase and transitional phase using the repeatability factor. The least squares support vector machine (LSSVM) model was established in stable phase using the time slice of same phase position, and the LSSVM model was established in transitional phase using optimal subset based on diffusion distance, which made the natural properties of current stable phase and transitional phase be similar to the natural properties of historical stable phase and transitional phase respectively, and the product quality which is difficult to be measured could be obtained. The application to penicillin fermentation process generated in Pensim simulation platform shows that the method based on multi-phase online prediction has better predictive performance than overall offline prediction.

Key words: repeatability factor, multi-phase, diffusion distance, least squares support vector machine, local prediction model

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