系统仿真学报 ›› 2019, Vol. 31 ›› Issue (11): 2198-2205.doi: 10.16182/j.issn1004731x.joss.19-0545

• 专栏:工业互联网 • 上一篇    下一篇

基于改进的Faster R-CNN的齿轮外观缺陷识别研究

吉卫喜1,2, 杜猛1, 彭威1,2, 徐杰1,2   

  1. 1. 江南大学机械工程学院,江苏 无锡 214122;
    2. 江南大学江苏省食品制造装备重点实验室,江苏 无锡 214122
  • 收稿日期:2019-09-23 修回日期:2019-10-10 出版日期:2019-11-10 发布日期:2019-12-13
  • 作者简介:吉卫喜(1961-),男,江苏泰州,博士,教授,博导,研究方向为产品数字化设计与智能制造、先进制造技术等;杜猛(1993-),男,江苏泰州,硕士生,研究方向为机器视觉、人工智能。
  • 基金资助:
    国家自然科学基金(11402264)

Research on Gear Appearance Defect Recognition Based on Improved Faster R-CNN

Ji Weixi1,2, Du Meng1, Peng Wei1,2, Xu Jie1,2   

  1. 1. School of Mechanical Engineering, Jiangnan University, Wuxi 214122, China;
    2. Jiangsu Provincial Key Laboratory of Food Manufacturing Equipment, Wuxi 214122, China
  • Received:2019-09-23 Revised:2019-10-10 Online:2019-11-10 Published:2019-12-13

摘要: 为了实现齿轮外观缺陷自动化识别,提高齿轮产品的合格率。针对传统缺陷识别算法泛化差,人工提取特征耗时,提出了一种改进的较快的基于区域卷积神经网络(Faster R-CNN)的齿轮缺陷识别模型。设计出VGG-2CF网络,提高识别较小目标的能力;引入AM-Softmax损失函数,以减小类内特征的差异性,进一步增大类之间差异性;结合机器学习算法中的F度量值(F-measure),提出一种AMF-Softmax损失函数,解决数据不平衡的问题。实验结果表明,提出的改进模型具有较高的识别率,适用于齿轮外观的自动化检测。

关键词: 齿轮缺陷识别, Faster R-CNN, VGG-2CF, AMF-Softmax损失函数

Abstract: In order to achieve automatic identification of gear appearance defects and improve the qualification rate of gear products, aiming at the generalization of traditional defect recognition algorithms and the time-consuming of manual features extraction, this paper proposes an improved gear flaw detection algorithm for Faster R-CNN. VGG-2CF network is designed to improve the ability to identify smaller targets. Introducing AM-Softmax loss function is introduced to reduce the intra-class variation and optimize the inter-class difference. Combining with F-measure in machine learning algorithm, an AMF-Softmax loss function is proposed to solve the problem of data imbalance. The experimental results show the improved model proposed in the paper has a high recognition rate and is suitable for automatic detection of gear appearance.

Key words: gear defect recognition, Faster R-CNN, VGG-2CF, AMF-Softmax loss function

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